Today 3D optical profiling can provide an ever-growing range of measurements in medical devices, semiconductors, automotive production, aerospace, materials, machining, and more.
3D optical profiling, developed in the early 1990s, is crucial for high-resolution measurement of optics, semiconductors, medical devices, and precision machining. Recent developments have expanded its capabilities, allowing high-resolution surface texture measurements over many square millimeters in minutes.
Automation requires precise data and careful attention to uncertainty, especially in longer processes with less human involvement, according to Chris Gordon from Optronic Laboratories.
Making high-precision surface roughness, waviness, and profile measurements doesn’t always require that large system in the back corner of the manufacturing area.
To simplify the interface, touchscreen monitors were integrated with metrology software. This eliminated dedicated controllers and made the system much easier to use, leading to the revolution of touch metrology. Today, touch technology and controllers are widespread on the manufacturing floor.
Our intent is to bring awareness to the importance of close out calibrations and where not possible as in the case of catastrophic failure, having a system in place that provides confidence that non-conforming parts have not been released.
Equipment failure disrupts routine calibrations, making it hard to verify specifications. Consider the impact on products since the last calibration and document assumptions about equipment tolerance.
In the 20th century, internal combustion engines drove progress, but now automotive manufacturers are rapidly transitioning to EV production, requiring new metrology approaches.
The manufacturing industry relies on precision for safety and performance. Shaft measurement instruments are crucial for ensuring the functionality of mechanical systems.
George Washington and Thomas Jefferson advocated for weights and measures in the US, and a recent Saturday Night Live episode highlighted the confusion around this topic. This industry impacts everyone today.
Manufacturing is not slowing down. Lead times are tightening, complexity is increasing, and quality control departments need to be able to keep pace with it.
Metrology is the science of inspection. It includes various measurement tools such as calipers, gauges, micrometers, and vision systems, which are often used for quality control in nondestructive testing (NDT).